Rongteng 50 MMSCFD Oil & Gas test and Separator

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Product Detail

Oil & Gas test and Separator

Rongteng Oil & Gas Separator is designed to separate well into two or three phases and widely used in oilfield and gas field facilities. To achieve high separation efficient, production separators are designed considering several principles, such as gravity, coalescing, and momentum. HC also designs production separators with heating system, allowing better separation during handling heavier crudes, and working in cold environment.

Oil & Gas  Separators are usually horizontal gas-liquid separation units, which consist of horizontal pressure vessel with separator internals, several types of gauges, valves, ESD system, skid, steel structures, and other beneficial features, which allow safe and easy operation. Based on the client’s requirements to automation and control, HC can design both mechanically automated and digitally automated production separators.

Rongteng separators also have several safety devices, such as pressure relief valves, burst discs, ESD ball valve, high temperature and pressure transmitters, which ensure safety of personnel and equipment during emergency. Convenient frame and steel structures are suitable both for road and sea transportation. Steel structures are designed considering the total weight of transportation, as well as calculation to strength and payload.

Mechanically automated  separators have pneumatic mechanical controllers, pressure mechanical controllers, control valves, regulators, air and control instrumentations. All controllers are calibrated after production and during commissioning, so after sensing increased pressure or level than calibrated parameters, air is supplied to required control unit to make control valve regulate flow of all main process lines. Digitally automated production manifold applies digital level, temperature and pressure transmitters, which sends signal to controllers, which activate control valves and other instrumentation to regulate flow as per required parameters. Pneumatically operated instruments and valves require supply of compressed air to the instrument. HC offers quality assembly of stainless-steel piping and fitting for air supplying on separator. We design compressed air lines, air inlet/distribution manifolds and air scrubbers installing on a skid and allowing operator easy access and operation.

 

Specifications and parameters of three-phase test separator skid

S/N

Parameter

Model

3ps-120 / 16 3ps-120 /15.6 3ps-240/16 3ps-240 / 16
1

Flow (@ 0 ℃ 101.325kpa)

120×104Nm3/d 120×104Nm3/d 240×104Nm3/d 240×104Nm3/d
2

Medium pressure

13.8MPa 13.8MPa 13.8MPa 13.8MPa
3

Design pressure

16MPa 15.6MPa 16MPa 15.6MPa
4

Medium temperature

60℃ 100℃ 60℃ 100℃
5

Design temperature

80℃ 120℃ 80℃ 120℃
6

Separator specification

DN1000×3500   δ=52 DN1000×3500  δ=52 DN1000×5000   δ=52 DN1000×5000   δ=52
7

Inlet liquid pipe diameter

DN125 DN150 DN200 DN200
8

Gas phase pipe diameter

DN100 DN125 DN150 DN200
9

Drain water pipe diameter

DN65 DN65 DN100 DN100
10

Drain oil pipe diameter

DN50 DN50 DN80 DN80
11

Overall dimension (mm)

6800×2400×3000 6800×24003000 9000×2800×3200 9800×2800×3400
12

Measurement accuracy

±5% ±5% ±5% ±5%
13

Separation accuracy and efficiency

10um/99.5% 10um/99.5% 10um/99.5% 10um/99.5%
14

Explosion proof grade / protection grade of field electrical instruments

ExdⅡBT4/IP65 ExdⅡBT4/IP65 ExdⅡBT4/IP65 ExdⅡBT4/IP65
15

Design service life of skid

15 year 15 year 15 year 15 year
16

Equipment outline structure

Frame skid Frame skid Frame skid Frame skid

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